Mnoho komponentů kompaktních vysoce výkonných elektromotorů se vyrábí v automatizovaných procesech. Vyžadují kontrolu v každé fázi výroby – ačkoli požadavky se mohou lišit, přesnost je neustále nutná. Výkon elektromotorů závisí na správném umístění, přesných rozměrech a vysoké kvalitě svarů.
ZEISS vyniká v oblasti těchto přesných sestav, které vyžadují mikrometrovou přesnost a řadu technologií, včetně automatizovaných a bezkontaktních řešení.
Kompletní pokrytí aplikací elektromotorů
Elektromotory jsou skutečnou hnací silou elektrických vozidel, protože kombinují vysokou rychlost a enormní točivý moment a zároveň jsou lehké a kompaktní. Aby bylo možné dosáhnout maximálního výkonu při minimálním opotřebení, musí všechny komponenty do sebe přesně zapadat a perfektně spolupracovat. Kontrola vlásenek, svazků plechů, svarů na statoru, měření rotorů a hřídelí – to vše můžete provádět s portfoliem ZEISS. Klikněte na níže uvedené odkazy a prozkoumejte naše specializovaná řešení pro zajištění kvality v oblasti elektromotorů.
Vlásenky
Kontrola rozměrů a poloh
Vlásenkové vinutí se skládá z ohnutého obdélníkového měděného drátu a je potaženo izolační vrstvou. Vzhledem k tomu, že vlásenky jsou velmi náchylné k deformaci a jejich konce se obtížně svařují, je nutné během montáže statoru zkontrolovat rozměry a polohu těchto vlásenek.
Stoh plechů se skládá z mnoha 2D plechů o tloušťce menší než 1 mm. Mezi klíčové aspekty kvality patří geometrie průřezu drážek pro vlásenky, drážky pro permanentní magnety a vnitřní a vnější průměr sestavy stohu plechů. Tolerance v mikrometrovém rozsahu znamenají, že plechy musí být rovné a bez otřepů.
Ze všech komponentů elektromotorů nabízí stator největší potenciál pro zlepšení výkonu, síly a účinnosti. Vzhledem k novým surovinám a inovativním výrobním technologiím je nutné zajistit kvalitu ve všech fázích výroby statorů, aby byla zaručena bezpečnost, spolehlivost a výkon elektromotorů.
Vzhledem k vysokému výkonu a rychlosti elektromotoru musí rotor splňovat velmi přísné tolerance tvaru a polohy, které vyžadují kontrolu. Vzduchová mezera mezi rotorem a otvorem statoru je jedním z hlavních parametrů, které určují bezpečnost, spolehlivost a účinnost elektromotoru.
Další poznatky o zajišťování kvality elektromotorů
Blokovaný obsah třetí strany
Video přehrávač je zablokován kvůli vaším předvolbám souborů cookie. Pro změnu nastavení a přehrátí videozáznamu klikněte na níže uvedené tlačítko a vyslovte svůj souhlas s použitím „funkčních“ sledovacích technologií.
Pět kroků měření pro optimální kontrolu kvality
ZEISS eMobility Solutions ve společnosti GROB: Příběh úspěchu
Blokovaný obsah třetí strany
Video přehrávač je zablokován kvůli vaším předvolbám souborů cookie. Pro změnu nastavení a přehrátí videozáznamu klikněte na níže uvedené tlačítko a vyslovte svůj souhlas s použitím „funkčních“ sledovacích technologií.
Více měřicích úloh zpracovaných pomocí přesné technologie ZEISS
Měření statoru elektromotoru
Blokovaný obsah třetí strany
Video přehrávač je zablokován kvůli vaším předvolbám souborů cookie. Pro změnu nastavení a přehrátí videozáznamu klikněte na níže uvedené tlačítko a vyslovte svůj souhlas s použitím „funkčních“ sledovacích technologií.
Více měřicích úloh zpracovaných pomocí přesné technologie ZEISS
Měření parametrů statoru elektromotoru
Blokovaný obsah třetí strany
Video přehrávač je zablokován kvůli vaším předvolbám souborů cookie. Pro změnu nastavení a přehrátí videozáznamu klikněte na níže uvedené tlačítko a vyslovte svůj souhlas s použitím „funkčních“ sledovacích technologií.
Více měřicích úloh zpracovaných pomocí přesné technologie ZEISS
Měření hlavy vinutí elektromotoru
Proto musíme provádět neustálé kontroly od příjmu zboží až po kompletně smontovaný díl: Jaké je ohybové chování drátu, je geometrie v pořádku, je izolační vrstva umístěna mezi vlásenkami a plechem, jsou svarové švy správné?
![Zajištění kvality pro vysoce výkonné elektromotory]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.100.33.file/header-motor-overview-1920x640px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.360.120.file/header-motor-overview-1920x640px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.768.256.file/header-motor-overview-1920x640px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1024.341.file/header-motor-overview-1920x640px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1280.427.file/header-motor-overview-1920x640px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1440.480.file/header-motor-overview-1920x640px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original./header-motor-overview-1920x640px.jpg"} "Zajištění kvality pro vysoce výkonné elektromotory")
![Řízení kvality elektromotorů ve výrobě]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.100.100.file/e-motor_exploded.png","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.360.360.file/e-motor_exploded.png","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.768.768.file/e-motor_exploded.png","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png"} "Řízení kvality elektromotorů ve výrobě")
![Vlásenky: Kontrola rozměrů a poloh]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original.image_file.100.100.file/02-hairpin-600x600.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original.image_file.360.360.file/02-hairpin-600x600.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg"} "Vlásenky: Kontrola rozměrů a poloh")
![Stohy plechů: Kontrola geometrie a povrchu]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original.image_file.100.100.file/03-sheet-stack-600x600.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original.image_file.360.360.file/03-sheet-stack-600x600.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg"} "Stohy plechů: Kontrola geometrie a povrchu")
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![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original.image_file.100.100.file/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original.image_file.360.360.file/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original./15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original./15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original./15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original./15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg/_jcr_content/renditions/original./15-video-grob-customer-story-400x400px-preview-video_400x400px.jpg"})
![Optické souřadnicové měřicí stroje]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.100.100.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.360.360.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.720.720.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.720.720.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.720.720.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.720.720.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/optical-measurement/zeiss-visions-cmm-header-desktop.jpg/_jcr_content/renditions/original.image_file.720.720.482,0,1202,720.file/zeiss-visions-cmm-header-desktop.jpg"} "Optické souřadnicové měřicí stroje")
![Portálové souřadnicové měřicí stroje]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.100.100.870,0,1514,644.file/header_desktop2.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.360.360.870,0,1514,644.file/header_desktop2.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.644.644.870,0,1514,644.file/header_desktop2.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.644.644.870,0,1514,644.file/header_desktop2.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.644.644.870,0,1514,644.file/header_desktop2.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.644.644.870,0,1514,644.file/header_desktop2.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/systems/cmm/bridge-cmms/header_desktop2.jpg/_jcr_content/renditions/original.image_file.644.644.870,0,1514,644.file/header_desktop2.jpg"} "Portálové souřadnicové měřicí stroje")
![BOSELLO]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.100.100.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.360.360.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.768.768.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.941.941.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.941.941.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.941.941.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/systems/x-ray/2d-x-ray/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg/_jcr_content/renditions/original.image_file.941.941.845,38,1786,979.file/zeiss_bosello_keyvisual_gradient_1920x1080_dunkel.jpg"} "BOSELLO")
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