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Polohování, detekce vad a digitalizace
Ze všech komponentů nejnovější generace elektromotorů nabízí stator největší potenciál pro zlepšení výkonu, síly a účinnosti elektromotorů. Vzhledem k použití nových surovin a inovativních výrobních technologií je nezbytné provádět kontrolu kvality ve všech fázích výroby statorů, aby byla zaručena bezpečnost, spolehlivost a výkon elektromotorů.
![Izolační papír a poloha vlásenek]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.100.75.0,75,600,525.file/03-e-motor-application-line-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.360.270.0,75,600,525.file/03-e-motor-application-line-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-e-motor-application-line-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-e-motor-application-line-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-e-motor-application-line-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-e-motor-application-line-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/03-e-motor-application-line-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-e-motor-application-line-600px.jpg"} "Izolační papír a poloha vlásenek")
Během montáže statoru se izolační papír a vlásenkové vinutí vloží do drážek svazku plechů a svaří se. Svařují se také body připojení napájení. Aby se zabránilo zkratům statoru, je nutné zkontrolovat několik charakteristik. Vysoce flexibilní vlásenky z měděného drátu vyžadují flexibilní dotykové a optické technologie pro přesnou kontrolu polohy a rozměrů – ideálním řešením je multisenzorový souřadnicový měřicí stroj ZEISS.
![Kontrola montážního prostoru]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.100.56.0,131,600,469.file/05-assembly-inspection-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.360.203.0,131,600,469.file/05-assembly-inspection-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.600.338.0,131,600,469.file/05-assembly-inspection-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.600.338.0,131,600,469.file/05-assembly-inspection-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.600.338.0,131,600,469.file/05-assembly-inspection-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.600.338.0,131,600,469.file/05-assembly-inspection-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/05-assembly-inspection-600px.jpg/_jcr_content/renditions/original.image_file.600.338.0,131,600,469.file/05-assembly-inspection-600px.jpg"} "Kontrola montážního prostoru")
Pokud vnější rozměry statoru přesahují dostupný montážní prostor v krytu elektromotoru, není montáž elektromotoru možná. Souřadnicové měřicí přístroje ZEISS s technologií mass zajišťují automatické přepnutí mezi různými senzorovými technologiemi. Kombinace laserových triangulačních senzorů a dotykových snímacích systémů umožňuje komplexní zajištění kvality předmontovaného statoru.
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original.image_file.100.100.file/10-emot-sw-mesh-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original.image_file.360.360.file/10-emot-sw-mesh-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original./10-emot-sw-mesh-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original./10-emot-sw-mesh-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original./10-emot-sw-mesh-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original./10-emot-sw-mesh-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/10-emot-sw-mesh-600px.jpg/_jcr_content/renditions/original./10-emot-sw-mesh-600px.jpg"})
ZEISS ScanBox for eMotors byl speciálně vyvinut pro automatické celoplošné skenování a digitalizaci vlásenek a dokonce i kompletních statorů.
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original.image_file.100.100.file/12-zeiss-emotor-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original.image_file.360.360.file/12-zeiss-emotor-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original./12-zeiss-emotor-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original./12-zeiss-emotor-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original./12-zeiss-emotor-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original./12-zeiss-emotor-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/12-zeiss-emotor-600px.jpg/_jcr_content/renditions/original./12-zeiss-emotor-600px.jpg"})
Software generuje kompletní geometrické digitální dvojče pomocí 3D souřadnic rozložených na velké ploše. To umožňuje rychlou a reprodukovatelnou identifikaci odchylek a vad v geometrii součásti porovnáním s CAD modelem.
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original.image_file.100.100.file/13-emotor-software-teaser-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original.image_file.360.360.file/13-emotor-software-teaser-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original./13-emotor-software-teaser-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original./13-emotor-software-teaser-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original./13-emotor-software-teaser-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original./13-emotor-software-teaser-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/13-emotor-software-teaser-600px.jpg/_jcr_content/renditions/original./13-emotor-software-teaser-600px.jpg"})
Virtuální měřicí místnost (VMR) se otevře v ZEISS Quality Suite. Kromě funkčního zobrazení reálného ZEISS ScanBox for eMotors obsahuje také programování robotů včetně kinematiky robotických drah.
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original.image_file.100.100.file/15-e-motors-software-600px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original.image_file.360.360.file/15-e-motors-software-600px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original./15-e-motors-software-600px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original./15-e-motors-software-600px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original./15-e-motors-software-600px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original./15-e-motors-software-600px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/15-e-motors-software-600px.jpg/_jcr_content/renditions/original./15-e-motors-software-600px.jpg"})
Automatická analýza trendu umožňuje včasnou identifikaci odchylek od ideálního modelu. Kontinuální měření zajišťuje rychlou detekci změn vyplývajících z předchozích výrobních kroků: Z těchto informací lze poté odvodit nezbytné úpravy a realizovat je v těchto předchozích krocích.
![Zajištění kvality pro statory]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.100.33.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.360.120.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.768.256.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.1024.341.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.1280.427.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.1440.480.5,0,1921,639.file/header-motor-stator-1920x640px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/header-motor-stator-1920x640px.jpg/_jcr_content/renditions/original.image_file.1916.639.5,0,1921,639.file/header-motor-stator-1920x640px.jpg"} "Zajištění kvality pro statory")
![Montáž statoru]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.100.75.2,229,719,767.file/07-application-image-768.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.360.270.2,229,719,767.file/07-application-image-768.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.717.538.2,229,719,767.file/07-application-image-768.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.717.538.2,229,719,767.file/07-application-image-768.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.717.538.2,229,719,767.file/07-application-image-768.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.717.538.2,229,719,767.file/07-application-image-768.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/07-application-image-768.jpg/_jcr_content/renditions/original.image_file.717.538.2,229,719,767.file/07-application-image-768.jpg"} "Montáž statoru")
![Identifikace pórů a vad]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original.image_file.100.100.file/08-defection-stator_768x768px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original.image_file.360.360.file/08-defection-stator_768x768px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original./08-defection-stator_768x768px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original./08-defection-stator_768x768px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original./08-defection-stator_768x768px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original./08-defection-stator_768x768px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/08-defection-stator_768x768px.jpg/_jcr_content/renditions/original./08-defection-stator_768x768px.jpg"} "Identifikace pórů a vad")
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.100.50.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.360.180.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.768.384.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1024.512.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1280.640.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1440.720.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1920.960.0,60,1920,1020.file/09-emot_scan_02_1920x1080px.jpg"})
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.100.100.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.360.360.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.768.768.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1024.1024.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1080.1080.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1080.1080.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/09-emot_scan_02_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1080.1080.840,0,1920,1080.file/09-emot_scan_02_1920x1080px.jpg"})
![]({"xsmall":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.100.56.file/17-vid-measurement-stator-preview_1920x1080px.jpg","small":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.360.203.file/17-vid-measurement-stator-preview_1920x1080px.jpg","medium":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.768.432.file/17-vid-measurement-stator-preview_1920x1080px.jpg","large":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1024.576.file/17-vid-measurement-stator-preview_1920x1080px.jpg","xlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1280.720.file/17-vid-measurement-stator-preview_1920x1080px.jpg","xxlarge":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original.image_file.1440.810.file/17-vid-measurement-stator-preview_1920x1080px.jpg","max":"https://www.zeiss.cz/content/dam/iqs/r/industries/automotive/nev/e-motor/stators/17-vid-measurement-stator-preview_1920x1080px.jpg/_jcr_content/renditions/original./17-vid-measurement-stator-preview_1920x1080px.jpg"})
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